Case Study

Oji Foods Inc.
  • Dorayaki Machine
  • Dorayaki

Oji Foods Inc.

Oji Foods Inc. specializes in OEM and ODM services for health foods and is the company behind Bububu, a dorayaki that aims to become a new Kyoto souvenir staple.
Founded in 1969, Oji Foods Inc. spent nearly half a century in the health food industry without developing a brand of its own. Instead, the company focused on OEM and ODM services, working behind the scenes to plan and manufacture supplements and other products for companies that market and sell them.
In 2022, as the COVID-19 pandemic caused tourism to plummet, the company turned its attention to revitalizing the local community and ventured into the confectionery business. Its first product, the Yuki-onna Stick, was a non-melting frozen treat inspired by the popular kuzu-starch ice pop. Oji Foods Inc. put its own spin on the concept by using ingredients such as agar powder and adding collagen and vitamins.
For its second confectionery product, the company chose dorayaki. It developed distinctive fillings featuring matcha and hojicha, and in autumn 2023, began selling the product as a private-label item using pancake shells manufactured by an outside supplier. The product received a positive response, prompting Oji Foods Inc. to look for a contract manufacturer capable of mass-producing it as a national-brand product. However, one challenge stood in the way: the filling was too firm for conventional machinery to handle. As a result, the company was repeatedly turned down.
Rather than giving up, Oji Foods Inc. decided to bring production in-house. In 2026, it installed a custom-configured Automatic Dorayaki Machine capable of handling the firmer filling and launched Bububu. The name Bububu comes from “bubu,” the first part of bubuzuke, a Kyoto dialect term for ochazuke (rice served with tea poured over it). The extra “bu” was added to express the product’s rich, concentrated tea flavor.
At its confectionery plant, as at its supplement factory, safety and quality are top priorities. The facility is equipped with robust hygiene management systems, and preparations are currently underway to obtain ISO 22000 certification in anticipation of future expansion into overseas markets.
Oji Foods Inc. is committed to earning and maintaining the trust of its customers by upholding the highest standards of safety and quality. At the same time, the company strives to stay responsive to changing customer needs and market trends, proactively offering new ideas and proposals. It also aims to create a workplace where even younger employees feel free to share their ideas and take on new challenges.

Location:39 Nishikyogoku Tsutsumicho Ukyo-ku, Kyoto-shi, Kyoto-fu
Publication:MASDAC news October issue in 2026

Automatic Dorayaki Machine(SDR-SGA-500)

Previously, Oji Foods Inc. purchased dorayaki wrappers from an outside supplier and handled the filling process in-house. As the company looked to expand its confectionery business, it began considering the installation of new production equipment and contacted us through the “Contact Us” section of our corporate website. Our extensive track record in supplying and installing dorayaki machines was one of the key factors in Oji Foods Inc.’s decision. With the help of a government subsidy, the company installed an Automatic Dorayaki Machine in 2026, automating the main production processes. The machine is currently dedicated to producing its Bububu matcha dorayaki. Previously, two employees were needed just to handle the filling process. With the new machine, the same two employees can now oversee the entire production process, from baking the pancakes to filling them, effectively doubling production capacity. One of the challenges was handling the firm matcha paste used for the filling. This was overcome by incorporating an internal screw mechanism into the machine, enabling it to handle the thick paste smoothly. Oji Foods Inc. also highly valued the comprehensive support provided before installation. This included test runs using the actual machine at our Application Center, as well as guidance on batter preparation and machine operation. Going forward, Oji Foods Inc. plans to further strengthen its production and sales capabilities.

  • 食べやすいφ70サイズの抹茶どら焼「ぶぶぶ」

    Bububu, an easy-to-eat, 70 mm-diameter matcha dorayaki.

  • 「ぶぶぶ」を生産する自動どら焼機

    The Automatic Dorayaki Machine used to produce Bububu.

  • 反転装置(右)と取り出し装置(左)。取り出し装置は小ぶりの製品に合わせて形状をV字にしている

    Flipping mechanism (right) and unloading mechanism (left). The unloading mechanism features a V-shaped design tailored to the product’s compact size.

  • 宇治抹茶を使用した、たっぷりのあんを絞る中味充填機

    Filling depositor that dispenses a generous portion of Uji matcha filling.

  • 粘度の高い中味にも対応できる、内面スクリュー装置付きの中味充填機(※オプション)

    Filling depositor equipped with an internal screw mechanism for handling high-viscosity fillings (optional feature).

Reference

MASDAC NEWS trial version

MASDAC NEWS trial version

Case studies are published in our PR magazine MASDAC NEWS delivered to users. In the magazine, we present various information related to sweets and food manufacturing, including an interview with our customers’ top management. Here, you can check out the trial version of the magazine. For periodical delivery of the MASDAC NEWS in a printed format, please send us a request via the following request form.

View the Trial Version (PDF)

Contact Us

Feel free to contact us about MASDAC machines and services.

CONTACT US

TOP